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Guide

Arlon SLX Cast Vinyl, Why We Use It For Fleet Graphics

Quick answer

Big Colour specifies Arlon SLX cast vinyl with Series 3270 overlaminate for commercial vehicle wraps and fleet graphics. The material specification, installation method and expected lifespan.

For the majority of our commercial vehicle wraps and fleet graphics, we specify Arlon SLX Cast Vinyl paired with Arlon Series 3270 2-mil overlaminate.

Arlon SLX is a 2-mil (50 micron) cast film engineered with FLITE Technology. Unlike calendered vinyls, cast films like SLX have significantly higher conformability, with an average elongation of 190%. This allows the material to stretch deeply into recessed panels, around rivets, and over complex body contours without distorting the printed image, which is exactly what is required for high-quality fleet work.

The FLITE adhesive system features built-in air egress channels and a low initial tack, which gives our installers the ability to reposition the film during application. This results in fewer wrinkles, bubbles, and installation defects, particularly on the varied surfaces found on commercial vans and utes.

After printing, we laminate with Arlon’s Series 3270 protective film. This 2-mil overlaminate provides excellent UV resistance, abrasion protection, and dimensional stability, all of which directly contribute to the long-term performance of the graphic.

Critical Installation Steps

Prior to application, every vehicle receives a thorough multi-stage cleaning process to remove all traces of wax, polish, silicone, and road grime. Any remaining contamination is one of the leading causes of premature edge lift.

Once applied, all edges and seams are post-heated to between 95°C and 105°C. This step fully activates the pressure-sensitive adhesive and creates a significantly stronger bond to the substrate.

Expected Lifespan

Arlon warrants the SLX film for up to 7 years on vertical surfaces. Horizontal surfaces such as bonnets and roofs typically achieve 3–4 years due to substantially higher UV and abrasion exposure. Vehicles in coastal areas require regular washing to prevent salt from accelerating wear, while garaged vehicles with proper maintenance regularly exceed 8 years.

We provide a 1-year workmanship warranty on all installations. This warranty is void if the vehicle is subjected to automatic car washes or high-pressure cleaning.

Last updated 19 August 2026. General information only, confirm current rules with the relevant authority.

Answers

Frequently asked questions

How much does a vehicle wrap cost?

It depends on the vehicle and how much you cover. As a guide: a quarter wrap starts around $1,400, and a full wrap ranges from about $4,500 on a compact to $8,650 on a large van. See our price guide for the full matrix.

How long does a vehicle wrap last?

With proper care, a high-quality cast vinyl wrap lasts 5–7 years. Washing by hand and garaging the vehicle helps it last longer.

How long will my vehicle be off the road?

Most vehicles are wrapped and back on the road in 1–2 days. We keep your vehicle off the road for as little time as possible.

Can the wrap be removed later?

Yes. Our wraps can be safely removed without damaging the original paint, provided the paint was in good condition when the wrap was applied.

Can you wrap a car with old or cracked paint?

No. Vinyl needs a smooth, sound surface to adhere properly, so we can't wrap over old or cracked paint.

Do I get a design before you start?

Yes. Once your 50% deposit is paid, our in-house team designs your project and sends digital proofs for your approval. Nothing is printed until you have signed off on the design.

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